Stacked PP hollow corrugated sheets in multiple colours

Rajkot, India · PP Hollow & IXIXIXI® Sheet

Corrugated polypropylene, engineered to come back.

Twin-wall PP sheet from 1.5 to 15 mm for reusable packaging, signage, layer pads and surface protection — built to survive the trip, then be recovered and reprocessed.

Explore the range Request a quote

Reusable packaging boxes and trays fabricated from PP corrugated sheet

Logistics · Reusable packaging

Packaging that earns its keep on the return leg.

Boxes, dividers and totes engineered to endure the demands of transit, then fold flat so the empties take a fraction of the space coming home.

See the application Request a quote

Printed point-of-sale display units produced on PP hollow sheet

Print · Signage & POS

Corona treated on the line, so ink actually keys.

Both faces treated to a maximum of 48 dynes/cm² during production — for screen, flatbed digital, inkjet and flexo printing.

See printed work Request a quote

Polypropylene layer pads separating tiers of a palletised beverage load

Beverage · Layer pads

Layer pads cut to the palletising pattern.

The classic polypropylene corrugated layer pad — 3 mm, 850–1200 GSM, with sealed edges and rounded corners, separating every tier of the load.

See the application Request a quote

Stacked surface-protection sheets in several colours and thicknesses

Construction · Surface protection

Protects the finish, then lifts away clean.

Floor guard and floor protection for concrete, tile, vinyl and wood — waterproof, walkable, and lifted away clean at handover.

See the application Request a quote

Section detail · IXIXIXI®

Vertical ribs, X-braced 10–15 mm

1.5–15 mm thickness 2400 mm maximum width Any requested length Any colour, matched to order 100% recyclable Corona treated to 48 dynes/cm² UV protection available Fire-retardant grades

Why we exist

Our commitment

Helping businesses transition to a circular economy.

Sustainability isn't a line in our brochure — it is the reason the product is designed the way it is. A sheet that folds flat, survives hundreds of trips and can be reground into the next run keeps material in use and out of landfill.

Circular economy

Reuse and recycling designed into the product lifecycle, not bolted on at the end of it.

Considered materials

100% virgin polypropylene where the application demands it, with internally regenerated material where it does not.

In-house recycling

Our own programme recovers used sheet and reprocesses it, so the material returns to the line instead of the waste stream.

Read our approach

Applications

Where the sheet goes

One material, seven industries.

The same twin-wall sheet is tuned by thickness, weight and finish to do very different jobs — from a printed retail display to a pallet layer pad that never leaves the warehouse.

Reusable packaging made from PP corrugated sheet

01 · Logistics

Reusable packaging

Boxes with dividers and separators, profiled boxes and folding systems — engineered to survive the round trip.

Blue PP corrugated returnable containers

02 · Automotive & industrial

Returnable packaging

IXIXIXI® flute construction — stronger and longer-lived than standard hollow sheet, and a direct replacement for bubble guard.

03 · Beverage

Layer pads

Classic PP corrugated layer pads — 3 mm, 850–1200 GSM, with sealed edges and rounded corners.

04 · Signage & POS

Print substrate

Corona treated both sides to 48 dynes/cm² during production, for screen, flatbed digital, inkjet and flexo.

Grey surface protection sheet with an orange grid laid over a finished floor

05 · Construction

Surface protection

Floor guard and floor protection for concrete, tile, vinyl and wood — including a transparent grade that lets daylight through.

06 · Cable & wire

Reel wraps & guards

Wraps built to a reel's dimensions, protecting the drum from impact, damage and dust in transit.

Blue fabricated PP corrugated box with strap handles

07 · Fabrication

PP boxes & totes

Die-cut, creased and welded into finished containers — with partitions, handles and lids to suit the load.

Something else in mind?

Most of what we make starts as a drawing from a customer. Send yours and we will tell you what is possible.

Talk to us

Specification

Build your sheet

Two flat walls, joined by vertical ribs.

That section is what makes the sheet light, stiff and waterproof at the same time. Move the control to see how thickness changes it, and pick any colour — the sheet is not limited to a fixed range.

Cross-section · to scale 4.0mm

Thickness1.5 — 10 mm

ColourAny — matched to order

Maximum width2400 mm
LengthAs required
WeightSpecified in GSM
SurfaceCorona 48 dynes/cm²

Colour is not limited to these — pick any shade, or send us a reference and we will match it.

Triangular flute

Two flat walls, braced by diagonal ribs.

Set the ribs at an angle and each cell becomes a triangle — a section that resists crushing and flexing in both directions. Same thickness range, same freedom of colour.

Cross-section · to scale 4.0mm

Thickness1.5 — 15 mm

ColourAny — matched to order

Maximum width2400 mm
LengthAs required
WeightSpecified in GSM
SurfaceCorona 48 dynes/cm²

Colour is not limited to these — pick any shade, or send us a reference and we will match it.

IXIXIXI® sheet

Vertical ribs, X-braced between.

The heavy-duty section: every vertical rib is tied to the next by a cross-brace, for the thickest sheet we make — 1.5 to 15 mm.

Cross-section · to scale 4.0mm

Thickness1.5 — 15 mm

ColourAny — matched to order

Maximum width2400 mm
LengthAs required
WeightSpecified in GSM
SurfaceCorona 48 dynes/cm²

Colour is not limited to these — pick any shade, or send us a reference and we will match it.

0mm Maximum sheet width

0mm Maximum thickness

Any Colour, made to order

Yes Regenerated PP option

What we control

Eight variables

Every sheet is specified, not selected.

Thickness

Produced between 1.5 and 15 mm. Tell us the job and we will advise the gauge.

Weight

Expressed in GSM. The higher the GSM, the stronger and stiffer the sheet.

Size

Any requested size. Length is effectively unlimited; width tops out at 2400 mm.

Colour

All colours — white, blue, green, black, orange, red, grey, silver or any shade you need, matched to order.

Fire retardant

Tell us the fire rating you need to meet and we will produce to it.

Custom printing

High-resolution, full-colour printed sheet supplied ready to convert.

Virgin & recycled PP

100% virgin polypropylene, or internally regenerated material.

UV protection

A UV protectant extends the life of the sheet and its print work outdoors.

How it is made

From resin to finished part

Seven stages, in the only order they work.

Sheet cannot be printed before it is surface treated, and it cannot be treated before it leaves the die. The sequence is the process.

Resin & masterbatch

Polypropylene co-polymer and homo-polymer resin is blended with masterbatch to the specified colour and additive package — UV, fire retardant, anti-static.

Virgin / regenerated

Extrusion

The melt is forced through a twin-wall die that forms both flat walls and the vertical ribs between them in a single continuous profile.

Up to 2400 mm wide

Calibration & cooling

The profile is held to gauge as it cools, setting the wall thickness and rib pitch that determine the sheet's stiffness and weight.

1.5 – 15 mm

Corona treatment

Both faces are corona treated inline to a maximum of 48 dynes/cm², raising surface energy so inks and adhesives key properly instead of beading off.

48 dynes/cm², both sides

Cutting to size

Sheet is cut to the ordered dimensions. Because the profile runs continuously, length is set by the order rather than by a standard sheet size.

Any requested length

Printing & conversion

Screen, flatbed digital, inkjet and flexo printing, then die-cutting, creasing, welding and fitting to turn flat sheet into boxes, dividers, standees and guards.

Full-colour, high resolution